Posted on April 3, 2025 Eon Lewis Aviation
In aviation operations, where the acceptable margin for error is minimal, every component must perform with precision and reliability. Bearings play a critical role in ensuring smooth motion and reducing friction in the high-stress environments of aircraft systems, ranging in use from engine turbines to landing gear. In this blog, we will cover different types of aircraft bearings to help in selecting the right option for a particular application, so keep reading to learn more.
Ball bearings rank among the most commonly used variations in aircraft due to their versatility and efficiency. They consist of small spherical balls that are placed between two smooth rings, allowing for friction reduction and rotation support for a number of assemblies. Their ability to support both radial and axial loads makes them suitable for engine shafts, landing gear assemblies, and control linkages. Due to high-speed capabilities, they are also widely found in turbine engines, where reducing resistance is crucial for performance. However, while efficient in handling moderate loads, excessive weight or misalignment can cause premature wear.
Roller bearings are designed to distribute force over a large contact area, and they are known to provide greater load-bearing capacity than ball bearings. Instead of spheres, they use cylindrical or tapered rollers to minimize surface stress and increase durability. Cylindrical roller bearings are a subtype that is commonly found in engines and gearboxes, where high radial loads need to be supported efficiently. Tapered roller bearings, on the other hand, are widely used in landing gear and helicopter rotor systems, as they handle both axial and radial forces simultaneously. These bearings excel in durability but require precise lubrication and maintenance to prevent excessive heat buildup.
Unlike ball or roller bearings, plain bearings rely on a sliding motion to handle loads, rather than rolling elements. They are often used where space and weight savings are priorities, such as hinges, hydraulic actuators, and landing gear shock absorbers. Their simple construction allows them to withstand high-impact loads, making them well-suited for absorbing shocks and vibrations. Additionally, many modern plain bearings are made from self-lubricating materials, reducing the need for constant maintenance. While they may not offer the same level of efficiency as rolling bearings, their durability and ability to function under extreme conditions make them indispensable in various aircraft applications.
Certain aircraft components require movement in multiple directions, which is where spherical bearings come into play. These bearings feature an inner ring that moves within an outer ring, allowing for angular rotation and the accommodation of misalignment. Spherical bearings are commonly used in landing gear mechanisms, engine mounts, and flight control systems, where flexible movement is necessary to absorb operational stresses. Their ability to handle both radial and axial loads also makes them essential in dynamic applications. However, since these bearings experience constant motion, regular lubrication and inspections are required to prevent excessive wear.
Thrust bearings are specifically designed to manage axial forces, promoting smooth linear movement in high-pressure environments. Their specialized construction minimizes friction while supporting heavy loads, allowing for efficient energy transfer in propulsion systems. As a result of such abilities, they play a crucial role in jet engine thrust reversers, helicopter rotor systems, and propeller shafts, where force is applied along the axis of rotation. Many are also built using advanced materials to withstand extreme heat and rotational speeds, making them essential in high-performance aircraft. Without these components, excessive axial stress could lead to mechanical failure in critical flight systems.
Unlike traditional options that rely on physical contact, magnetic bearings use electromagnetic fields to support rotating components. This eliminates friction, which significantly reduces wear and maintenance requirements, as well as promotes exceptionally high rotational speeds and stability. These bearings are primarily found in high-tech aerospace applications, including advanced jet engines and electric propulsion systems. Although not as widely used as conventional designs, their potential for improving efficiency and reducing operational costs makes them a promising technology in modern aviation.
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